Stencil Lacy Letter Template Laser Cutting Stock Vector Royalty Free 1070148407

There’s a lot of different ways to do create the patterns depending on the software you have, the computer hardware, and then your expertise to use them. Make a couple of copies, and keep one as the master. I usually write the word “original” or “master” in red ink on the keeper. Then if I see it, I know it’s the original, and not to use it as a pattern that’s going to get cut up. Once the templates are set up, it only takes a minute or two to carve out a sign. It’s much faster than following a paper template by eye because I don’t have to be as careful.

As I said, the cardinal rule here is to never, ever venture beyond the outer edges of your letter’s pattern. I prefer to blacken the back of the paper with a soft leaded pencil and trace the letters onto the wood. This would be the way to go for raised letters, too. My next experiment was to carve a shape with varying depths of cut. I cut a sort of wilting flower shape template on the bandsaw.

Trace the outlines of your letters slowly with a pencil to transfer them onto your wood. 2 flute carbide tipped with totally enclosed ball bearing guides. Great for making boxes, serving trays, coasters and recessed signs.

Secure your wood to your work surface by tightening it in a hand clamp. Make sure the clamp isn’t in the way of where you want to carve your letters. Try pushing the wood to see if it moves, and if it does, put another clamp on the opposite side as the first one. There are three advantages to computer-generated carving patterns.First, you can choose any shape of letter you like. There are thousands of fonts out there, so it’s easy to get the look you want. Second, you can optimize letter sizes instantly on-screen.

I attached two rails with a groove along the sides of a board to hold the letter blocks in place. Instead of a straight shaft, I used the conical follower on the end of my pantograph. The cone would dip deeper into wider sections of the template. As the follower dips deeper, the whole pantograph tilts forward, which also brings the router deeper into the stock. When I was carving the inscription for an urnthat I built, I figured a pantograph would have been an ideal tool to do this with instead of carving manually with a knife.

If you’ve never carved before, it won’t be obvious what separates a carver-friendly font from a carving-impaired one. My favourite carving font is the good old Times or Times New Roman. Look for letters with “serifs”, those little pointy parts that cap each corner or letter-end. I’m sure serifs were originally invented because they make letter carving so much easier. Use a copy machine to make them bigger–usually the biggest you’ll get from a word processor is 3/4″ or 72 pt. So if you want 1 1/2″ letters, print out 72 pt. You can also print at 72 pt., scan into computer as an image, then enlarge with a photo editing program.

Some hardwoods, such as white oak, can’t be carved unless you use a mallet. If you’ve carved wood before, you can try using hardwoods, like maple, cherry, or red oak. When you use hardwoods, you will need to carve slower and use more force to chip pieces off. Carving letters and patterns for wooden cutouts numbers is the best way I know of to make wooden items special. AIM’s use of the information I provide will be consistent with the AIM Privacy Policy. I can also vary the font weight by adjusting the depth of cut, so various degrees of bolding can be cut from the same template.